ARCWEL Metal Joining Technologies e.U.

Filler metals & solutions for welding, brazing & thermal spraying

NICKEL ALLOYS FOR HIGH TEMPERATURE, HIGH STRENGTH AND CORROSIVE APPLICATIONS


FILLER METALS FOR NICKEL BASE ALLOYS / HIGH TEMPERATURE / CRYOGENIC / CORROSION RESISTANT AND DIFFICULT TO WELD STEELS


PRODUCT
ARCWEL
DESCRIPTIONS TECHNICAL DETAILS Ø
mm
APPLICATIONS
E-NiCrMo-3 High recovery (170%) nickel Base electrode.
Use for joining of 9 % Ni ,Alloy 625,825,904 L
The highly corrosion and heat resistant deposit combined with excellent mechanical properties makes this electrode a trouble shouter for many problems.
Welding of dissimilar joints, difficult to weld steels     
Use for wear resistant overlays on hot forging tools and dies
Rm (Mpa) :  790
Re (Mpa)  :  470
A5 (%) :  35
Hardness ~ 240, 450 HB
After work hardened
Temperature Resistance
> 1000°CAWS A 5.11 ~ E NiCrMo-3
2.5
3.2
4.0
Oven/furnace parts,
Heat Treatment  racks,
Coal and cement grinding rollers,
Steel mill rolls,
Hot forging tools and dies,
9 % Ni steels,
Inconel 625,
 Incoloy 800 H
E-NiCrFe-3 Universal high nickel maintenance electrode for welding nickel alloys, dissimilar steels, high temperature steel, (Incoloy 800)cryogenic stainless steels tool steels etc.
E-NiCrFe-3 is the most versatile electrodes for  difficult weld repairs.
For weld repairs in Power
stations, steelworks, chemical industries
Rm (Mpa) :  680
Re (Mpa)  :  420
A5 (%) :  40
Hardness ~ 220, 240 HBTemperature Resistance
> 1200°C
AWS A 5.11 ~E NiCrFe-3
2.5
3.2
4.0
Inconel 600,
3 %and 5 % Ni Steels,,
Furnace equipment,
Pipes,
Food processing and off shore installations,
Hot work dies ,
Inlet separator
  FOR WELDING 9% NICKEL STEELS WITH AC CURRENT
E-NiCrFe-2 High recovery  Basic type high nickel
maintenance electrode for welding nickel alloys, dissimilar steels, high temperature steel,  etc. Use for Oven parts ,heat treatment equipment, kiln repairs (cement works) Weld deposit is highly crack resistant.
For 5-9 % Ni steel, Alloy 600,800,800 H and similar types.Designed to weld wit AC  Current
Rm (Mpa) :  650
Re (Mpa)  :  420
A5 (%) :  > 35 %
KV(J)
-196 C >70
Temperature Resistance
> 900°C
AWS A5 .11 ~ E Ni Cr Fe 2
2.5
3.2
4.0
9 % Ni steels,
Alloy 600,601,800,800 H
UNS K 81340,N06600
N 08800,N08810
Petrochemical and power
Generation plants.
Slug catcher drums,
Slug catcher manifolds

NICKEL BASE WELDING WIRES FOR GTAW (TIG ) OR GMAW (MIG)
ARCWEL E-NiCrMo-3 T/M : (ER Ni CrMo3) ALLOY 625
ARCWEL E-NiCrFe-3 T/M : (ER Ni Cr-3 ) ALLOY 182
ARCWEL 410 T/M : (ER Ni-1)

Note:
Inconel, Incoloy, Nimonic, Monel are registered trademarks of Inco Companies.
Hastelloy is a registered trademarks of Haynes International .
MMA (SMAW) Filler Materials are supplied in different Sizes ranging from
2.5 to 5mm Packing 4– 5 Kg Plastic boxes
MIG (GMAW) Wires are available in size 0.8,0.9,1.0,1.2 and 1.6 mm supplied on 5,10 or 15 kg spools
TIG (GTAW) rods are available in size 1.2,1,6, 2.0 , 2,4 and 3.2 mm packed in 5 /10 kg carton

SOME TYPICAL APPLICATIONS FOR ARCWEL ARCWEL NICKEL BASE WELDING FILLER METALS



Glass works:
weld Repair / joining of furnace parts

 


CEMENT INDUSTR.
Repair of cracks on Kiln and Kiln Tyre



THERMAL POWER: Cracks in coal crusher rollweld repair with ARCWEL E-NiCrFe-3/E-NiCrFe-2

 


Fabrication of cryogenic equipment



WEAR ON HOT FORGING DIE
WELD REPAIR /
OVERLAY WITH ARCWEL E-NiCrMo-3

 


For heat resistant overlays / build ups on steel mill rollers / galvanizing plants
FILLER METAL ARCWEL E-NiCrMo-3



FABRICATION AND REPAIR OF
TURBINE BLADES / FILLER METAL
ARCWEL E-NiCrMo-3 T (TIG)

 


FABRICATION AND REPAIR OF
TURBINE BLADES / FILLER METAL
ARCWEL E-NiCrMo-3 T (TIG)


 

 

CHEMICAL INDUSTRY:
Repair and rebuild cracks or wear on valves



Advantages of using Nickel base welding Alloys.

  • High temperature / oxidation resistance
  • High elongation and crack resistance
  • Resistant to corrosion by acids, gases, saltwater, etc.
  • Nickel base welding alloys can be used to join and overlay a variety of metals such as stainless steels, high alloy steel, tool and die steel and for dissimilar steel joining.
 

CHEMICAL AND PETRO CHEMICAL

Joining of Nickell alloy pipes / chemical plant/ ARCWEL E-NiCrFe-3 T


MAIN INDUSTRIES USING NI ALLOYS

  • Automotive Manufacturing
  • Cement Works
  • Chemical &Petrochemical
  • Foundries
  • Glass works
  • Iron and Steel works
  • Marine
  • Oil and Gas Extraction
  • Pulp & Paper
  • Repair Shops
  • Rubber and Plastic
  • Thermal Power plants
  • Waste disposal

SOME TYPICAL APPLICATIONS

  • Bellows for hot gas
  • Coal crusher rolls and dishes
  • Cryogenic tanks and vessels
  • Dissimilar Steel joining
  • Furnace Parts& Heat treatment equipment
  • Heat exchanger
  • Hot and cold working tools& dies
  • Kiln tire repairs (cement& aluminum)
  • Mixer bowls &blades
  • Pump rotors & shafts
  • Pipes (3-9 % Ni steels)
  • Rolls (galvanizing & cont. casting)
  • Shafts
  • Screws for plastic & rubber
  • Sulfur recovery pipes
  • Turbine blades & casings
  • Valves


LENGTHS / METERS OF TIG WIRE PER KG *

Diameter in mm m/kg

* calculation is based on ferrous alloys having a density of ~ 8g/cm³

0.8 260
1.0 158
1.2 114
1.6 65
2.0 40
2.4 29
3.2 16
 
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ARCWEL METAL JOINING TECHNOLOGIES e. U. | Am Modena Park 12/19 | 1030 VIENNA, AUSTRIA | Tel. +43 699 1011 4834 | E-mail: info@arcwel.at | by atotco