ARCWEL Metal Joining Technologies e.U.

Filler metals & solutions for welding, brazing & thermal spraying

STEEL, STAINLESS STEEL, PROBLEM STEEL,
SMAW ELECTRODES AND WIRES


Electrodes (SMAW) for Low Carbon Steels


ARCWEL
Code
DESCRIPTIONS TECHNICAL DETAILS Ø
mm
APPLICATIONS
 
E-6013 Universal rutile type electrode to weld in all positions including vertical down.
Wide range of applications on all types of low carbon-steels. For general use in construction welding, chassis, tubular connections, pipe welding, boilers, ducts, tanks, air con units, machine guards, sheet metal
Rm (Mpa) :  580
Re (Mpa)  :  400
A5 (%) :  22Class.
~ E-6013
2.0
2.5
3.2
4.0
E-7016 Super high strength low hydrogen Electrode for repair and fabrication of carbon and carbon manganese steels when high mechanical properties are required.
Exceptional good welding characteristics due to new double coating technique
Use for welding of cast steels, vehicle chassis, boiler and pressure vessels……….
Rm (Mpa) :  580
Re (Mpa)  :  400
A5 (%) :  22Class.~ E-7016
2.5
3.2
4.0
5.0



GTAW (TIG) ROD MILD AND LOW ALLOY STEELS


PRODUCT ARCWEL DESCRIPTIONS TECHNICAL DETAILS SIZE
Ø mm
ER-80 For joining and surfacing of low alloyed steels.
For service temperature from –45 up to 550ºC
Use for welding of boilers, over heaters, pipes, low alloy tools, etc.
AWS:A5.28-29:ER80-SB2
DIN 8575:SG Mo
Hardness:180-E-6013 HV
1.6
2.4
3.2


ELECTRODES (SMAW) FOR MAINTENANCE AND REPAIR WELDING OF HIGH ALLOY STEEL/MANGANESE STEELS, TOOL AND DIE /DISSIMILAR STEELS



For Bucket repairs

 


Rebuilding shafts

 


Repair cracked /
worn gears

 





PRODUCT
Code
DESCRIPTIONS TECHNICAL DETAILS Ø
mm
APPLICATIONS
E-307 HR Electrode with  high manganese content.
For repair welding on 14 % manganese steels, welding of dissimilar steels, tool steels, spring steel  and for buffer( under) layers before hard facing
Used in construction and earth moving, tool and die repairs, mining, quarries etc.
Rm (Mpa) :  600-750
Re (Mpa)  :  400
A5 (%) :  30
Hardness :
as welded ~200 HB;
Work hardened ~450HB
2.5
3.2
4.0
Rails and Rail points
Crusher Rotor.
Crusher cones
chains,
Excavator buckets/arms
Drive sprockets,
Shafts,
Hardox Plates
E-309 Multipurpose high strength ferrite-austenitic electrode for repair welding on alloy and high-alloy-steels, tool-steels, stainless steels and dissimilar assemblies. Special  coating developed for easy M&R welding applications. Rm (Mpa) :  580
Re (Mpa)  :  450
A5 (%) :  40
Hardness : as welded 220—280 HB
1.6
2.0
2.5
3.2
4.0
Dies, moulds,
press tools,
crane booms,
shafts, gears,
armour plates
E-307-16  Austenitic electrode for joining and overlaying of manganese steel (up to 14 %) dissimilar steels, cushion layer prior to hard facing.
Good performance in all positions.
For use in civil engineering, railway,
Cement works, steelworks etc.
Rm (Mpa) :  650
Re (Mpa)  :  450
A5 (%) :  25
Weld metal :
,AWS A 5.4 ~307-16
2.5
3.2
4.0
Armor Plate
Hardox 400/500
Manganese steel ,
Rails,
E-312 HR High strength, high deposition (160%)
Maintenance electrode for overlaying and joining of different steels. Especially recommended for welding of galvanized steels without damage to galvanized coating.,
Weld metal: C, Mn, Si, Ni, Cr, Mo, Fe
Rm (Mpa) : > 700
Re (Mpa)  :> 550
A5 (%) : > 25
Hardness : as welded ~240—280 HB
2.5
3.2
4.0
Buffer Layers ,
Galvanized steel
Tools, dies
E-312-16  312 type electrode used for welding medium and high carbon steels, steels of unknown spec. Dissimilar steel (stainless to mild steel) Weld deposit has high crack resistance and can be used for welding martensitic and galvanised steels. Rm (Mpa) :  800
Re (Mpa)  :  550
A5 (%) :  25
Hardness : as welded ~240—280 HB
AWS: A5.4: ~.312-16
2.5
3.2
4.0
Shafts, gears ,
Plastic extrusion screws,
Dies, Springs
Tool steels


ELECTRODES FOR STAINLESS STEELS


PRODUCT
ARCWEL
DESCRIPTIONS TECHNICAL DETAILS Ø
mm
APPLICATIONS
E-308-16 Highly alloyed , basic coated 18 Cr-8 Ni  stainless steel electrode.
For welding 304, 304L,321, and 347 type stainless steels .
Suitable for  service temperatures of –120°C to 350°C.
Rm (Mpa) :  580
Re (Mpa)  :  420
A5 (%) :  40AWS A5.4
E 308 L-16
2.5
3.2
4.0
pressure vessel, cyclones , tanks, mixers fertilizer equipment , pipes tanks etc.
E-316-16 All position rutile electrode for  316 L stainless
Steels. For use in chemical and petrochemical
Industries, refineries, food industry,
shipbuilding ,pulp and paper etc.
Easy to weld , excellent slag removal .
Rm (Mpa) :  580
Re (Mpa)  :  420
A5 (%) :  40
AWS A5.4
E 316 L-16
2.5
3.2
4.0
Pipes, tanks, heat exchangers
Stainless steel construction
For 316,316L ,316Ti and 316 Cb
E-310-16 Electrode for fabrication and repair welding of high temperature equipment ( service temperature up to 1200°C). Used in chemical and petrochemical industries, for furnaces  and heat treatment installations
Suitable for 25/10 Cr. Ni (310)steels such us 1.8441.1.4845 1.48
Rm (Mpa) :  550
Re (Mpa)  :  400
A5 (%) :  30AWS A5.4 :
~E 310-16
2.5
3.0
4.0
Valves, tanks, heat exchangers, heat treatment boxes and
Baskets, heat shields, furnace parts and ducting.
E-2209 FOR DUPLEX/STAINLESS STEEL 
Special electrode to welding of stainless and steel parts subject to high corrosion. Highest resistance to pitting and chloride containing solutions.  Weld metal has high strength
Rm (Mpa) :  700
Re (Mpa)  :  520
A5 (%) :  25
2.5
3.2
4.0
For welding UNS S 31803,S 32304,S 32900,Alloy 35 N,329 N
URANUS 45 N  MAT. NO 1.4462,1.4362 and similar steels



Special electrode coating, weld almost spatterfree.

 


easy slag removal, self lifting slag.


Packaging

  • Carton Boxes (~5kg)
  • Plasic boxes with closeable cap (+-50kg)
  • Telescope boxes (+-1kg)
  • Vacuum Packaging: 1kg / 2kg

Plasic boxes are available in different colors

 


 

Vacuum Packing



Stainless teel / high alloy tig (GTAW) & MIG solid wires (GMAW)


CLASSIFICATION
AWS A5.9
TIG (GTAW)
CODE
ARCWEL
SIZES
Ø mm
MIG (GMAW)
CODE
ARCWEL
SIZES
Ø mm
ER 307 307 T 1.6,2.0,
2.4,3.2
307 M 0.8,0.9,1.0,1.2,1.6
ER 309 309 T 1.6,2.0,
2.4,3.2
309 M 0.8,0.9,1.0,1.2,1.6
ER 310 310 T 1.6,2.0,
2.4,3.2
310 M 0.8,0.9,1.0,1.2,1.6
ER 312 312 T 1.0,1.2,1.6,2.0
2.4,3.2
312 M 0.8,0.9,1.0,1.2,1.6
ER 316 L 316  T 1.0,1.2,1.6,2.0
2.4,3.2
316 M 0.8,0.9,1.0,1.2,1.6
ER 317 L 317 T 1.6,2.0,
2.4,3.2
317 M 0.8,0.9,1.0,1.2,1.6
ER 347 347 T 1.6,2.0,
2.4,3.2
347 M 0.8,0.9,1.0,1.2,1.6
ER 385 385 T 1.6,2.0,
2.4,3.2
385 M 0.8,0.9,1.0,1.2,1.6
ER 410 410 T 1.6,2.0,
2.4,3.2
410 M 0.8,0.9,1.0,1.2,1.6
ER 2209 2209 T 1.6,2.0,
2.4,3.2
2209 M 0.8,0.9,1.0,1.2,1.6
ER 2594 2509 T 1.6,2.0,
2.4,3.2
2509 M 0.8,0.9,1.0,1.2,1.6



MIG WIRE SPOOL
D 300 (Plasic)
Weight ~15kg

 


MIG WIRE SPOOL
PS 300 Weight ~15kg

Other spool sizes
such as
D100, D200, K200
are available
on request

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ARCWEL METAL JOINING TECHNOLOGIES e. U. | Am Modena Park 12/19 | 1030 VIENNA, AUSTRIA | Tel. +43 699 1011 4834 | E-mail: info@arcwel.at | by atotco